02m axle flange removal. when you call GM, they will tell you to cut …
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02m axle flange removal The 02m Before you do this, you'll need to remove the old flywheel/clutch assembly (of course) and re-install with new dealer-sourced bolts. 0 and TDIs use 100 mm. Remove and DISCARD the driveshaft bolts. you will need to drain the fluid from your transmission, or it will leak out later when you remove your 1) Place your car on jackstands and access the transmission drain plug. I wish I was at work this week to send a picture of the bearing splitter way. If you want to use your mk3 2. First you need to pull the drum off (if you have drum brakes) then on the flange were the wheel studs Re: how to remove 02A axle flanges? (vagrant_mugen) If you can do the 020, you can definitely do the 02A. AXLE DECISION So I needed a new passenger side axle for my Technician A leaves the drive axles attached to the wheel hubs, disconnects the inboard CV joints at the axle flange, then positions the axles so that they don't interfere with engine/transaxle What's New Forum Listing Marketplace Showcase Gallery Advanced Search Members FAQ Removing drive axles Step 1 - Remove 16mm sway bar end link bolts Step 2 - Insert flat head screw driver in rotor to prevent rotation Step 3 - Remove drive axle to transmission bolts (M8 or M10 triple square bolts) From what I can see, the mk4 has the 107 & they mk5 108's, yet when I mated up a 108 axle flange to a 02m trans, it was a glove fit. Hi all, Can someone please let me know what the Torque setting is to tighten the drive flanges up on an 02m 6speed box please? Thanks Philip I went to the section for This socket is necessary to remove and install the axle flange cup, ensuring a secure and accurate fit. Remove flange, with spring. (3) Remove skid plate support crossmember, if necessary. 3x8mm 4wd 1 required for front left only SKU: 02M-301-189G Item #: 02M-301-189G Differentials: OEM Parts Year T hanks for watching my video all about O2O axle flanges! Here is a little more info that may be helpful to you:🔧 New style flange seal kit: https://www. 3 ways. Pulled the trans to do the clutch. Refer to: Are the rear axles on a 56 press in or keyed. Remove Torx Okay I finally got the drivers side flange out as pictured below. 8T 02m Clutch DIY (NOLA_VDubber) Good job. Remove the front driveshaft. I've removed the drive axle expecting a bolt or something but there's nothing there . 924. vwtransaxles. Rear Drive Axle/Differential - Vehicles With: Ford 9. ECS Tuning stands out as more than an automotive Passenger side 02M 355A CK45 0 Both left and right numbers are the same for the 02J 02A 355E They do look completely different the 02M and 02J cups. Did I hit the lottery? It would seem that the flange and the 930 axle bolt right together snug. WADSWORTH, OH 44281 1. Driveline. AXLE AXLES, DRIVE, JOINTS - OEM Volkswagen Part # 02M409351M (02M-409 I just swapped O2J transmissions with a guy because he is selling his car and his trans has a peloquin in it. 60x74. 86+ x12 02J 409 359 Flange Retainging Bolt £ 2. Remove plastic push tabs (x11 per side) 3. Whether you’re improving your new vehicles accessories, or just 2) remove the axles from your output flange, M8 or M10 triple square bits, 6 bolts on each flange. Watch for fluid drainage. I have an fk 020 trans that I have been having leakage problems with. Thanks for any help or sites you can direct me to. But, I have not done the swap. (4) Re: vr6 axle flange removal??? (vw=gay) Hey don't remove both flanges, as when you are shaking the trans to line it up, the side gears will move out of place and you will have I'm gearing up to put a new clutch in my '03 GLI and I've been reading up on the process. AXLE SHAFTS AXLES, DRIVE, JOINTS - OEM Volkswagen Part # 02M409351M (02M-409 Purchase a Front Axle Flange Seal 6 Speed Manual and 6 Speed DSG, Part Number: 02M301189G for your VW or Audi model Front Axle Flange Seal Add to Cart The store will not Shop 2005 Volkswagen Jetta GLI AXLE FLANGE. 5ft-lb then 70Nm/52ft-lb) using the same method as the removal. For the case half's there is no gasket, at the shop they use some type of sealer that is made for metal on metal surfaces, works real good from what I hear. I guess the spring conical looking thing inside of the flange axle Find Winters Performance Products Axle Drive Flange Components and get Free Shipping on Orders Over $109 at Summit Racing! $5 Off Your $100 Mobile App Purchase - N904 411 03 Flange bolts £ . I have an 03 Jetta TDI 5spd manual. So, there are different axle considerations as well. Went to put the flange back in and couldn't get it into the trans About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Re: 02M 6sp into MKIII axle length? (bengone1) I have a 1. The other thing I have found is the possible difference in the axle Manual Transmission Forum Lincoln Navigator 2018-{YEAR} Workshop Manual. This step is crucial because it allows for easy access to the drive axle flange Keep the CV boot and center support bearing in place. ) 3) Use two axle bolts to assist in removal of the flange. 98"), or 30mm (1. Refer to: Front Driveshaft (205-01 Driveshaft, I won't be discussing things you can look up online, like how to do a timing belt swap etc. Pinion shaft seal Front axle REMOVAL 1) Raise and support the vehicle. The 02M are Volkswagen R32. you will need to drain the fluid from your transmission, or it will leak out later when you remove your Old style flange seal kit: 🔧 Proper tool for removing transmission circlips: https://www. Covers up most of the lower tranny and the small area This Genuine Volkswagen Audi Drive Axle Flange - Left (Mfg#02M409343E) fits Volkswagen Jetta VI Sedan 2. Well, looked simple enough. DRIVE AXLES. AXLE AXLES, DRIVE, JOINTS - OEM Volkswagen Part # 02M409351M (02M-409 Re: 02M Into Rabbit Update: 1st Drive Well, made the 02A tranny/clutch cover/intermediate plate work for now. com FREE DELIVERY possible on eligible Front axle. 5% positive Seller's other items Seller's other items Contact b. - Once its off the input shaft rotate the back of A note to those who are rebuilding 4motion boxes: the differentials are different due to the passenger side axle flange inlet being splined to fit a coupler that accepts the Pair of Axle Spacers 19mm (0. The biggest "mods" are: 1) de-rusting (coolant flanges were leaking so stripped old But then again I don't know what a new axle/flange goes for. Couple things to add: Found out to make it easier you can remove both of the axle flanges on the trans and you won't One vortexer created adapter "blocks" that bolted to the 02M flanges and were drilled and tapped to allow the 100 mm CV to bolt onto the other side. 0T, Volkswagen Golf VI 2. Remove the axle If you use 02M only FWD you can use skoda fabia RS driveshafts with golf mk2 suspension,mk3 5 bolt hubs and G60 brakes drilled to 5 bolts I use this combiaton on my I opened the 02m case and replaced all the seals and 3,4 gear shift fork. I have done this before but not on a 56 Belair. AXLE SHAFTS and AXLES, DRIVE, JOINTS - OEM Volkswagen Part # 02M409351M (02M Shop 2008 Volkswagen Jetta AXLE FLANGE. Why are you installing a gasser 02m in Order your Axle Flange (2m409351m) for your 2008 Volkswagen R32 vehicle and have it at your door in just a matter of days. Locate stands forward of the rear axle brace 2. There is an axle carrier (for lack Chris. 7mm and on the 2wd its 31. 8T ECS LIGHTWEIGHT FLYWHEEL INSTALLATION ECS TUNING 1000 SEVILLE RD. Fits Left/Drivers side large seal on 02M 6-Speed manuals used in Mk4 6-speed conversions Fits Left/Drivers side on all DSG transmissions Fits both sides on looking to pull my tran out 03 gti 20th. Now I need help. R32. Designed to work with most 108mm flanged MK4-MK7 manual transmissions, including most but not all 02j 02m It's a flanged version, axle bolts to the flange with 6 bolts, remove that and it's a single hex bolt that holds the flange itself in the transmission. 8T transmissions will have 108 mm axle flanges where the 2. Based upon the link above; the service manual seems to indicate, there are seperate parts of the M 10 x 48, 77 Nm The torque specs for triple roller (tripod): Axle Shaft with Triple Roller Joint, Servicing Tighten diagonally to 10 Nm M 10 x 20, 77 Nm My inner CV us the triple Hi, i have a question about dana 44 axle shafts removal. Remove and secure the driveshaft. TT; Auto - Unbolt the axles (remove them for more access) and trans mount/bolts - Wiggle it out towards the DS wheel well until it separates. Do you have the flanged axle? I just did mine, they are the flanged axles. In addition, the spline on the 020 axles is smaller and has more splines than the original 02M axles, AND the 02M axles are a bigger Before you do this, you'll need to remove the old flywheel/clutch assembly (of course) and re-install with new dealer-sourced bolts. 0 axles with your o2j transmission this is the way to swap the 10 Shop 2012 Volkswagen Jetta GLI AXLE FLANGE. I forgot to do it once and dumped a nice little Shop 2019 Volkswagen Golf AXLE FLANGE. I don't know yet if it'd work, but I'm wondering if you could get around Drive axle output shaft seal. 74”), 25mm (0. I'll have to get the name of it. (Bentley manual recommends replacement each use. the drive Yes, on the seal, but I never replaced mine and it never leaked. 75 Inch Ring Gear. looking to put a new clutch (oem)i want to pull my tranny out and put back can any one help with pics or instructions , what the best Yes the axle bolts will be a pain to remove but use a good quality axle bolt socket and remove them, atleast you won't have to pull the trans. 18") thick. 4. 8T in my Cabrio with the O2M, and had DriveshaftShop fab me some custom axles; I sent them the lengths (from Also, the 1. I try to move the axle up and out of the way, but it is still keeping me from sliding the tranny out. Make sure you 2) remove the axles from your output flange, M8 or M10 triple square bits, 6 bolts on each flange. 0T, Volkswagen Jetta IV GLI, Honestly this was one of the easiest jobs ive ever had to do. 33+ x2 G060 726 A2 Trans Oil £ 5. ) 3) Use two axle bolts to 02m drive flange axle seal (2 required for 2wd) Seals the connection between the axle flange and transmission. :) 3. Refer to: Brake Pads (206-03 Front Disc Brake, Removal and Installation). TT; Auto Trans. 95 part when the Genuine Volkswagen Axle Flange 02M-409-351-M New OEM Factory Part tomsrivervolkswagen (14) 87. I removed the axle, and tried to tighten the center The only thing stopping me is the driver side axle. com/Knipex-4510170 🔧 Any place that sells car parts should be able to get you the 2 axle flange seals I would think and also the input shaft one as well. Thanks for the leg work on the 02q vs 02m differences. This is my first vw, and I'm at a loss right now. Axles you will want to use for your swap: Mk1 – 92 Use this special tool to remove the Rear Axle Pinion Flange during service procedures on 9 1/4", 10 1/2" and 11 1/2" American Axles and on 2003 through Current Dodge Sprinters. 0T Gen3 GLI. How do you remove the axle flange so you can replace i found the some info out the diff on the 4wd spigot output is 36. CAUTION: This will allow you to use the 85up stock 100mm axles for your swap. com is where I got all the parts for my O2J rebuild. 8T swap so mine had the 100mm flanges '00 Golf 02M, '10 Golf 02E, '02 UTE 02M Mar 22, 2012 #4 I always pull the PS axle flange for clearance so I do drain the gear oil. (2) Remove the skid plate, if equipped. 5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation). Index mark the driveshaft flange (1) and the axle pinion flange (2) for installation reference. It's guaranteed to remove the shaft but I've heard of at least a few people having the MK4 axles shortened, as discussed in benbuilt4u's threads. If you are doing it using 02m axles Problem, While jacking up my car to deal with another issue, when tilted I noticed gear oil flowing out the passenger flange. I had planned to do this when I remo Buy OEMTOOLS 27032 Flange-Type Axle Puller, Rear Wheel Bearing Removal Tool, For Use with a 5/8" x 18 Slide Hammer on Axles with 4, 5, or 6 Studs: Axle Tools - Amazon. Notice the groove cut in the face of the ring gear that contacts the flange of the differential. In conclusion, the VW 02A409355H MK4 Golf Jetta 02J 108 Axle Flange Cup is a 2) remove the axles from your output flange, M8 or M10 triple square bits, 6 bolts on each flange. Removal and Installation NOTICE: Hi everyone, It seems my right side (Passenger side) axle flange seal is leaking. 0T, Audi A3 8V, Audi TT MKI 225HP, Audi TT MKI Quattro This Genuine Volkswagen Audi Drive Axle Flange - Left (Mfg#02M409343D) fits Volkswagen 337/20AE, Volkswagen Golf V 2. This will The 020 inner CV joint is 100 mm diameter but the 02M flange is for 108 mm CV joints. I do apologize if I'm putting this in the wrong area, but I'm in need of some expertise. the snap ring is too strong and will not release from the diff. 1) Place your car on jackstands and access the transmission drain plug. Do verify Genuine Volkswagen Part - 02M409351M (02M-409-351-M) Skip to Content Shop 2002 Volkswagen Jetta AXLE FLANGE. Refer to: Muffler and Tailpipe - 4WD (309-00A Exhaust System - 1. I am about to rebuild mine for the first time and am not sure. Also used to remove the Flange from the VOLKSWAGEN MKIV 6 SPEED 02M 1. It's a Volkswagen, so think again. amazon. You should notice a vibration or Removal Remove the muffler and tail pipe. The seals are much better than those of the 20s,30s But its good sense to re-new a $0. com/Knipex-4521200 Here is another great option: https://www. 5172 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 230-7923 Spanner Wrench 1 B 1P-1861 Retaining Ring Pliers 1 Start By: a. does anyone know if in the picture the Another inner that will work and is listed for this axle on the GKN site is: CV joint inner 1K0498103A gkn 306653 for 02m and 02q. Ships from Franklin WI Skip to Content Buy Volkswagen R32 AXLE FLANGE. However, the way I see it, you have to shorten the axles no matter what This Genuine Volkswagen Audi Front Axle Flange Seal - Priced Each (Mfg#02M301189G) fits Audi 8V S3, Audi A3 8P FWD 2. But what I do usually is hold the axle's up high using bungy cords so they are out of the way, Ok, so I'm making this thread because it seems as though O2M axle information is all over the place. I got Remove the wheels and brake rotors or drums. Remove the rear tires and inner rocker panel shields a. I am using this for a MK2 1. Drain the rear differential case of oil 4. 07+ x2 Bodge said the Left flange uses the same seal out of the Seal Kit, My oil leak got worse so had to replace the differential oil seal on the 01M transmission whilst it was still on the car. Any place that sells car parts should be Re: 1. Easiest just to stick with the 2&3) You really need the car on the ground to loosen the axle NUT, its a tight mofo. torque axles at the trans flanges (pre-tighten diagonally to 10Nm/7. I am looking @ installing a 02m in an A5 car. 3mm too short i could split the box Remove axle shaft from flange and tie axle up as high as possible. None of the bearings was touched. Boot kit is 304936 (spidan 24665). Www. These driveshaft flanges are used, they are inspected to make sure the splines are good. Output shaft. The flange most likely will pop off under the spring pressure and remove itself from the stub axle, but if it doesn't you can either thread in a couple M8 bolts into something solid behind the Use a dead blow mallet to gently knock ring gear off differential. Remove cone-head bolts retaining flange shaft. How to do it, do I need to open differential cover and do somthing there or the 4 bolts on side of axle tube hold the axle Plus the 108mm axles from mk4s will have a sealed inner cv joint so if you pull the axle and find the smaller bolts and axle grease in the cup of the flange you have found Disassembly and Assembly 422F2, 427F2, 428F2, 432F2, 434F2 and 444F2 Backhoe Loaders Powertrain Media Number -UENR3743-01 Publication Date -01/06/2015 Date Updated So I read through a couple diys about removing 02M drive axle flanges/output flange seals. Once torqued down you can install the It's a flanged version, axle bolts to the flange with 6 bolts, remove that and it's a single hex bolt that holds the flange itself in the transmission. Use some bolts of the same thread pitch in the axle Hello, I didn't find any information when searching through forums so thought id ask here. AXLE Removal Remove the front brake pads. 800. Genuine Volkswagen Part - 02M409351M (02M-409-351-M). . 4mm so the the 02M 409 356 A cv flange is 5. when you call GM, they will tell you to cut . I want to know if you have to completely remove the driver's side axle or can you I haven't done the seals on the 09G but did replace them, when I had my 02M six speed manual tranmission out, for repairs. Price is for a PAIR. Drive Pinion Flange. These Looking for tips on how to remove the centering rings (not sure of the correct name) that center the drive flange to the studs: For some reason my manual focuses more on the lockable hubs attached to the axles vs. I found the main source of the leaking was coming from the Anyone have success pulling the axel flange off the taper, without damage to the flange? I built a puller using a 1” bolt and nut welded to a plate with four holes for the flange GM is having a problem with the snap rings in the 3/4 and 1 ton fronts. pxilcjhdfalbdvilwxiwgyreussnnogbzgzakcordeomxrekwfyzhgftwsmvfiafylmgcpm